Ailerons and Flaps

After fitting the ailerons and flaps to the wings we marked the hinge bracket locations and drilled them to their respective control surface.  My friend Rusty came over and spent a day helping me drill all the nut plates for the brackets.  Then we riveted on the reinforcement strips.

Next came the counter weights.  I went to Ace and picked up some aluminum tube, then to Sportsmans Warehouse to pick up some #8 bird shot.  I created a slurry of JB weld and shot to make a plug in one end of the tube.  After curing, I alternated shot and epoxy until the tube was full to the top.  After a few small adjustments I got exactly the right weight.

Finally the airplane has all it’s flight controls.  Now on to aligning the trailing edges.